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Inventory safety stock with uncertainty calculator

Estimate a stock buffer from daily-demand and replenishment-time uncertainty.

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Your result

Safety stock estimate180.2units
Mean lead-time demand500units
Reorder-point estimate680.2units

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How to calculate

Estimate a stock buffer from daily-demand and replenishment-time uncertainty.

Safety stock estimate = z*sqrt(L*sd^2+d^2*sL^2) units
Mean lead-time demand = d*L units
Reorder-point estimate = d*L+z*sqrt(L*sd^2+d^2*sL^2) units

Worked example

  • Mean daily demand (units/day): 100
  • Daily demand standard deviation: 20
  • Mean lead time (days): 5
  • Lead-time standard deviation (days): 1
  • Service-factor z value: 1.645
  • Safety stock estimate: 180.2 units
  • Mean lead-time demand: 500 units
  • Reorder-point estimate: 680.2 units

Assumptions and limits

Uses independent daily demand, independent lead time and a normal approximation. Demand trends, correlated delays and stockout costs are excluded; the service factor is supplied, not guaranteed.

Results are rounded for display; calculations use unrounded values. Read our calculation methodology.

Understanding the result

Estimate a stock buffer from daily-demand and replenishment-time uncertainty. Round planned stock to purchasable units after considering the estimate. A z value concerns cycle service under the model, not order fill rate.

When this tool is useful

Round planned stock to purchasable units after considering the estimate. A z value concerns cycle service under the model, not order fill rate.

Understanding your inputs

InputExample
Mean daily demand (units/day) d100
Daily demand standard deviation sd20
Mean lead time (days) L5
Lead-time standard deviation (days) sL1
Service-factor z value z1.645

Frequently asked questions

Which assumptions matter for this result?

Uses independent daily demand, independent lead time and a normal approximation. Demand trends, correlated delays and stockout costs are excluded; the service factor is supplied, not guaranteed.

How can I check the worked example?

Use the displayed example inputs in the stated formula. Keep each quantity in its labelled unit and compare the unrounded result before applying display rounding.